Epoxytec:

Your I&I Solution for Manholes

Your Trusted Experts for Comprehensive I&I Solutions in Sanitary Sewer Manholes

As I&I experts, Epoxytec representatives have the experience and expertise to provide inflow and infiltration (I&I) solutions for sanitary sewer manholes. With decades of experience, Epoxytec’s products are proven to protect against the harsh and harmful effects of I&I.

An Introduction to Inflow and Infiltration (I&I)

Most buried assets in the sanitary sewer collection system, such as concrete, brick, or masonry structures, act like buried high-density sponges over time. These substrates absorb water from the surrounding saturated earth, resulting in corrosion and erosion. Concrete and mortar contain interconnected voids and capillaries formed by air entrainment during the mixing process, allowing water to permeate through the material, increasing the asset?s susceptibility to degradation. Over time, the substrate deteriorates due to deterioration or fatigue, displaying cracks and damage (some small, some noticeable), which then allows water to be absorbed or directed from the saturated soil nearby. Assets buried within the water table then become increasingly vulnerabe due to hydrostatic pressure from groundwater seepage.

The Rise of I&I Abatement Programs

The American Society of Civil Engineers (ASCE) reports that over 16,000 wastewater treatment plants in the United States operate at 81% of their design capacities, with 15% reaching or exceeding capacity. It is estimated that the US spends close to one billion dollars annually in costs related to I&I, underscoring the critical need for abatement programs and proactive asset management strategies. Adoption of these plans has seen a shift to a more proactive approach by utilities and stakeholders. The consequence of this increased strain on treatment plants heightens the risk of sanitary sewer overflow (SSO) and will necessitate construction expansion of the plant if needs are ignored.

Trenchless Approach to Providing a Targeted Solution

Selecting the best products and solutions starts with identifying the origins of I&I and pinpointing problematic zones – while understanding the factors contributing to the I&I condition. Is the I&I predominantly entering via manholes, pipes, pumping stations, or a mix? Acknowledging that each sewer line may demand a distinct approach ensures that the selected solutions harmonize with the system’s unique requirements.

Trenchless technologies offer innovative solutions to mitigate I&I without extensive infrastructure replacements. These methods incorporate advanced and validated lining techniques that offer effective solutions for meeting both EPA regulations and municipal I&I reduction objectives. Additionally, trenchless technologies offer cost-effective and sustainable solutions for addressing I&I while minimizing disruptions to communities.

Solutions for vertical structures like manholes should be carefully chosen based on factors like environment and severity of I&I, with consultation from an experienced, professional.

Condition Assessment

When dealing with I&I, the first crucial step is a comprehensive condition assessment to understand the impact of corrosion and leaks. This assessment is essential for proactive I&I abatement or reacting to mandates like EPA consent decrees. Effective planning and execution depend on collecting relevant data, understanding which assets contribute most to I&I, why they occur, and anticipating future challenges. Organizations like WEF, AWWA, NASTT, NASSCO, EPA, AASHTO, and AMPP provide guidance on I&I and trenchless lining options, including standards and education. After assessment, a plan can be formulated to target specific structures.

Distinctions in Underground Buried Assets

In assessing buried collection lining systems, two primary asset categories should be considered: horizontal pipe systems and vertical assets such as manholes and pump stations. Each category undergoes distinct forces and stresses, often necessitating different technologies and performance
criteria. Variations in technologies, specifications, surface preparation standards, contractor qualifications, and execution may arise, particularly when comparing horizontal pipelining with vertical structure (manhole and lift station) lining.

Horizontal Pipe Lining

These technologies are proven methods for addressing horizontal pipe:

Cured-in-Place Pipe (CIPP) Lining: A trenchless method for rehabilitating existing sewer pipes by inserting a resin-saturated liner, curing it in place, and creating a durable, leak-free pipe within the existing infrastructure.

Sliplining: Installing a smaller-diameter pipe within an existing larger pipe, creating a new structural liner that seals leaks and
restores flow capacity.

Pipe Bursting: Replacing damaged or deteriorated pipes by fracturing the existing pipe and installing a new pipe of equal or larger diameter in its place.

Spray-in-Place Pipe (SIPP): Lining Applying a high-strength polymer coating to the interior of sewer pipes, sealing cracks, and preventing water infiltration.

Vertical Lining (manholes, wet wells, lift/pump stations)

The forces acting on vertical structures underground necessitate a diverse array of lining solutions tailored to their specific conditions and purposes, distinct from those used in horizontal pipe lining. Some liners primarily target H2S corrosion prevention as their main design consideration. However, for projects requiring more than just corrosion protection – specifically, resistance to and management of I&I forces including hydrostatic pressure – a robust, monolithic, high-strength liner becomes indispensable.

Applied Polymer Lining – Why Bond Strength Matters

Without strong adhesion and surface tolerance features, technologies may not prioritize optimal bonding, leading to annulus formations that redirect water infiltration and cause abnormal pressure points, especially at weakly bonded edge terminations. This can necessitate the use of internal or end
seals later on, introducing additional technology and potential failure risks. Opting for a material with superior edge termination and the ability to interface bond with various construction materials is key to achieving true monolithic sealing over the long term, encompassing both horizontal and
vertical lining.

Bonded systems are the optimal choice for vertical structures requiring comprehensive I&I mitigation solutions. Epoxies are the best to prevent annulus formation while also exhibiting robust bonding capabilities with different construction materials and adjacent pipelining materials like CIPP. The
technology ensures vacuum-verified, true monolithic, watertight sealing from manhole to manhole.

Key Attributes of a Fully Sealed Monolithic Solution

When selecting vertical lining technologies requiring a fully sealed monolithic solution from manhole to
manhole, consider the following key attributes:

Adhesion to Various Construction Materials
High Film Thickness
High Flexural and Tensile Strengths
Vacuum Test Compatibility
H2S ResistanceRepairability and Maintainability
High Bond Strength with Zero Annulus Design Intention
Resistance to Root Intrusion, Hydrostatic Pressure, and Water Infiltration

Benefits of Applied and Bonded, Ultra-high Build, High strength epoxies

Bonded high-strength and high-build epoxies offer superior advantages over other solutions for addressing I&I in manhole structures. The use of structural epoxies is pivotal in enabling these systems to deliver durable, long-lasting, and structurally robust solutions in demanding, ever-changing environments.
The benefits include, but are not limited to: